Product Description
Product Description
CW-A-10T Overall Dimension | ||||
Total Stroke | Power Stroke | L | L1 | L2 |
50 | 5 | 305 | 480 | 393 |
100 | 5 | 355 | 580 | 443 |
150 | 5 | 405 | 680 | 493 |
200 | 5 | 455 | 780 | 543 |
50 | 10 | 305 | 480 | 457 |
100 | 10 | 355 | 580 | 507 |
150 | 10 | 405 | 680 | 557 |
200 | 10 | 455 | 780 | 607 |
50 | 15 | 305 | 480 | 521 |
100 | 15 | 355 | 580 | 571 |
150 | 15 | 405 | 680 | 621 |
200 | 15 | 455 | 780 | 671 |
50 | 20 | 305 | 530 | 635 |
100 | 20 | 355 | 580 | 635 |
150 | 20 | 405 | 680 | 685 |
200 | 20 | 455 | 780 | 735 |
Specification
Action type | Double action |
Action pressure | Clean compressed air of 3-7kg/cm² |
Action-wear hydraulicoil | Anti-wear hydraulic oil of VG 68# |
Operation temperature | 0-55ºC |
Operating speed | 10-400mm/s |
Anti-pressure of oil tank | 300kg/cm² |
Anti-pressure of pneumatic cylinder | 12kg/cm² |
Prepress stroke tolerance | +1.00mm 0.00mm |
Power stroke tolerance | +0.20mm 0.00mm |
Operation frequency | 10-50 times (related to the specific pre-pressure and booster stroke) |
High pressure Boosting force | 1-80T(the actual output tonnage according to the customer demand) |
Product Features
Working Principle
pneumatic cylinder is combined the oil pressure cylinder and booster together for taking pure gas press as the power source. It makes use of the different size of booster, the crosssection area compression ratio and Pascal energy conservation principle. Because of constant pressure, when the compression area change from small to large, the press would vary with the size, so as to raise the gas pressure to tens. Taking the prepress standard hydro pneumatic cylinder as an example: When the work gas pressed on the hydraulic oil (or working piston) surface, hydraulic oil would flow to the approach stroke cavity because of the air pressure, then the hydraulic oil would promote the workpiece to move rapidly. When the workpiece is meet the resistance larger than the gas pressure, it stops moving. At this point, the booster cavity start moving because of the signal (or pneumatic signal), then achieve the purpose of moding products!
Features:
1.Fast speed: The action speed is faster than the hydraulic drive and it is more stability than pneumatic drive;
2.High output: It can reach the highest output of oil hydraulic machine under same conditions, which can not be achieved by the pure pneumatic machine;
3.Low price: The price is lower than the oil pressure system;
4.Easy to maintain: The simple structure is easier to maintain than the oil pressure system;
5.Low energy consumption: When continue to boost or stop moving, it does not need the motor to keep working as the hydraulic system,
then the energy can be saved. And it is convenient to take the power source, so the actual energy
consumption is equivalent to 10%-30% of hydraulic power system;
6.No leakage: Energy conversion is easy with zero leakage, so not worry about the environmental pollution;
7.No harm to the die: In order to meet the technology needs, stamping pressure and the work stroke can keep within the provided area without adjustable levels;
8.Soft landing: Soft-stamping technology reduce the noise to protect the die;
9.Fault less: No temperature rising problems unlike the hydraulic system;
10.Small space: Space area can be less than 50% compare with normal air cylinder and hydraulic station;
Factory Display
Packaging
Company Introduction
CHINAMFG Machinery Equipment Co.,Ltd supply a wide range of high quality punching machine, hydraulic press machine, automatic riveting machine,eyelet punching machine, hydro pneumatic press machine,air liquid booster pump, pneumatic hydraulic components and other automation equipment. Committed to the complete solution from design to manufacturing to meet customer demand.
Our company has a professional technical team, nearly 30 years of experience in this area. Our products are widely used in aerospace, new energy, automobile and boating, petrochemical, mold, clothing and other fields.Our products are exported to Europe, South America, North America, southeast Asia, South Africa and other places.
CHINAMFG has always adhered to the principle of “Integrity, Professionalism, Technology and Innovation”,to provide high quality solutions to the customers and all aspects of service, strive to make the world love made in China.Corporate Philosophy: Integrity as Root, Customer-Based Culture; Science and Technology Innovation. Sharina and Co-Win.
Certifications
Professional technical team, nearly 30 years of industry experience;
Lean production management mode combines market demand, product research and development, production and manufacturing.pre-sales quality and after-sales service;
Advanced equipment, mature technology, with a number of independent intellectual vproperty rights;
Complete quality control, assured quality, from raw material procurement,production process control, to finished product inspection, packaging, full field monitoring traceability, to ensure that every product qualified;
Has 3 specialized processing and manufacturing factories, sufficient inventory, short delivery time;
Support customized, design according to customer requirements to meet the diversified demand of customers;
Perfect after-sales service system and after-sales quality tracking system;
Professional sales system, rich experience in export related operation process.
Material: | Steel |
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Usage: | Automation and Control |
Structure: | Piston Cylinder |
Power: | Pneumatic |
Standard: | Nonstandard |
Pressure Direction: | Double-acting Cylinder |
Customization: |
Available
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What role do hydraulic cylinders play in optimizing power distribution and efficiency?
Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:
1. Power Transmission:
– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.
2. High Power Density:
– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.
3. Load Handling and Control:
– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.
4. Variable Force and Speed:
– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.
5. Energy Recovery:
– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.
6. Integrated Control Systems:
– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.
7. System Efficiency Improvement:
– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.
In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer’s preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2023-11-17